Supply chain managers, across industries, will agree that nothing is more frustrating than:
- Manufacturing delays
- Delivery of wrong or damaged products
- Falling behind on fulfiling orders
- Unexpected supply chain disruptions
Though many unexpected events or mishaps are uncontrollable, common supply chain issues can be traced back to poor supply chain management and how efficient inventory moves from manufacturer to retailer to the end user.
Especially with the growing popularity of omnichannel retailing, absolute control over your layered, dynamic, and complex distribution ecosystem has become a must.
This article provides an overview of what distribution management is, how it works, and how you can leverage a 3PL partner to improve distribution.
What is distribution management?
Distribution management refers to overseeing the movement of finished goods from a manufacture or supplier to the end user.
Throughout this process, there are several activities and processes that take place, including warehousing, inventory management, warehouse picking and packing, and last-mile delivery.
Well-executed distribution management can help to improve the order fulfilment process, inventory turnover rate, profit margins, supply chain agility, and ultimately higher customer satisfaction.
Distribution management: Why is it important for ecommerce?
The goal of distribution management is to keep inventory moving through the supply chain. How well distribution management is executed impacts profit margins and how fast a brand can grow.
For instance, if you’re overspending on storage, then you might have accumulated too much deadstock. Or, if you’re not replenishing inventory fast enough, then it can lead to lost sales, backorders, and stockouts.
When done right, distribution management is one of the smartest ways to ensure that:
- Inventory is distributed efficiently to reach customers in the fastest, most efficient manner.
- There is enough inventory to meet demand while optimising storage costs.
- Business owners have enough visibility into operations to make improvements and informed decisions.
4 distribution management channels
Overseeing physical distribution of inventory is a major component of supply chain management.
But to understand distribution logistics, it’s important to understand the different types of distribution channels and how inventory moves through the supply chain.
Wholesalers offer either raw materials or finished goods in bulk at a low price and can be sold to manufacturers, distributors, or retailers.
Wholesalers are oftentimes involved in the distribution of raw materials that are used to make a finished product. For instance, fabric wholesalers provide materials to clothing manufactures, so they produce finished garments.
A retailer has the option to work directly with a wholesaler, manufacturer, or supplier. Major retailers often distribute products from different suppliers across different sales channels to reach their end customers.
For instance, Walmart and Target work purchase from different brands that offer a variety of products, so they can be sold online or in their brick-and-mortar locations.
Distributors act as the intermediary between the manufacturer and the wholesaler or retailer. When manufacturers want to increase their regional distribution, they authorize distributors (who know the local market) to sell the products.
Many a time, distributors also offer logistical and storage support in their specific location. For instance, car brands distribute the latest car models to dealerships across multiple regions, so they can be sold locally to the end user.
Ecommerce has paved the way for direct-to-consumer (DTC) brands in modern times, which delivers products directly to the end user (often, at their homes). Online retailers work with manufacturers and suppliers to order inventory and have it stored in an ecommerce warehouse.
Once inventory is received and orders are placed online, items are picked, packed, and shipped directly from the business. Ecommerce fulfilment has taken the middleman out of distribution, providing faster delivery, affordable prices, and better customer service.
How distribution management works for ecommerce
There are several moving parts when it comes to overseeing the movement of inventory throughout the supply chain. And each activity that occurs during the distribution management is crucial.
Now that you understand the major players in moving ecommerce inventory from one stage to the next, let’s get granular on what initiatives occur throughout the process.
1. Inventory receiving
When ecommerce inventory arrives at a warehouse or fulfilment centre, it is unloaded, processed, and stored.
A proper inventory receiving process (also known as ‘warehouse receiving‘) is important as it sets your supply chain up for efficient, cost-effective inventory management and fulfilment later on in the fulfilment experience.
During this stage, it is crucial to double check inventory counts to ensure that what was delivered from the manufacturer matches what was ordered.
Without a proper inventory receiving procedure, you risk poor inventory accuracy or lost inventory, which can impact profit margins and inventory reporting.
2. Warehouse management
Once the inventory is received, it needs to be monitored to ensure there is enough inventory to meet demand.
Warehouse management refers to tracking and storing inventory, as well as training and managing a warehouse staff on how to best monitor inventory throughout the warehouse.
The rise of digital warehousing has made it a standard to implement a warehouse management system (WMS), a software designed specifically to optimise warehouse processes, including warehouse inventory management. That way, the need for manual work is reduced, allowing warehouse staff to focus on speed without compromising accuracy.
3. Packing orders
The packing process begins once all items for a single order have been picked from the shelves.
Packing is more involved than you might think. It requires placing the right items into the appropriate sized box with the right packaging materials to ensure they reach their final destination undamaged in the most cost-effective way.
To reduce shipping costs and maintain order accuracy, packing should always keep an order within the smallest number of boxes (avoiding split shipments) and use the right type of packing material(s) for each product.
In this final step, the packed orders are sent out to their final destinations. For direct-to-consumer (DTC) brands, it is often the end user, but some brands also offer B2B ecommerce services. In that case, some order (often larger packages with many units) are delivered to another company.
Ecommerce shipping is a vital stage in the distribution process as it plays a key role in customer satisfaction. In fact, 43% of online shoppers view fast and reliable delivery as the most important factor when shopping online.
Having a proper shipping strategy ensures that you can provide competitive, cost-effective shipping options for your customers.
There are several ways to approach delivery management and how efficient you ship orders, such as:
- Storing inventory in multiple locations to enable affordable 2-day shipping
- Partnering with a mix of major and regional parcel couriers
- Offering free shipping with a minimum cart value threshold that’s higher than your average order value
Benefits of distribution management systems
Now that you understand how distribution management works and can identify the key activities throughout the process, let’s dive deeper into the benefits of adopting a comprehensive distribution management system.
1. Fulfil order as quickly as possible
When you first start out, in-house fulfilment might be manageable as there is a smaller volume of orders to fulfil.
But to stay competitive and reach more customers, many brands expand into a multichannel distribution operations, which leads to a higher volume of orders when done right.
There are two components that are highly effective in speeding up the fulfilment process: technology and location(s).
Technology can help improve the fulfilment process, starting with automatic order processing to helping warehouse pickers easily locate items within the warehouse in a timely manner.
Having the right tech stack in place can also enhance inventory visibility throughout your distribution network, so you are better prepared for the unexpected and can make better business decisions.
Location is also key. For instance, by splitting inventory across multiple fulfilment centres that are closer to your end customers, you rely less on a single warehouse to fulfil orders. That way, you can optimise shipping by reducing costs and speeding up transit times.
Additionally, if an item is unavailable at one location, it can be fulfiled at another. Ultimately, both supply chain technology and optimised distribution work together to enable faster retail fulfilment.
“Compared to other warehouses we’ve worked with, ShipBob processes orders so quickly to get them out the door faster.”
Harley Abrams, Operations Manager of SuperSpeed Golf, LLC
2. Consistently meet customer expectations
Distribution management is central to consistently meeting customer expectations.
With distribution management systems you won’t ever drop the ball again on getting the goods from the manufacturer to the end customer. The technology can be harnessed to ensure that orders are reliably and quickly delivered, time and time again, at the right cost.
It also ensures the availability of SKUs for each sales channel and when the customer wants it. At the same time, it keeps order fulfilment costs low so that the retailer may pass the savings on to their customers.
“Customers get accustomed to a certain service level at a low price — often free — and want it faster over time. Ever since we started our partnership with ShipBob in the summer of 2018, they’ve been able to deliver the customer service level we need at the right cost.”
Michael Peters, VP of E-Commerce Operations at TB12
3. Respond to market seasonality
Depending on the type products you sell, seasonality can play a major role in distribution.
A ‘seasonal’ brand offers products that are relevant during a specific time period, event, or season, leading to different demand levels depending on the time of year (e.g., a swimsuit brand shines in the spring and summer but not as much in the winter).
Though many brands experience sales fluctuation, especially during the holiday season, some brands are more vulnerable to seasonality.
Proper distribution management can support seasonal brands by collecting historical sales data and determining how much inventory to have on hand at specific periods of time, known as demand forecasting.
By predicting market changes, such as fluctuations in seasonal sales order volume, you can adjust inventory levels and allocate inventory accordingly.
“Between shipping new collections for wholesale earlier in the year and Q4 madness for direct-to-consumer sales, we’ve been able to get through our heaviest seasons while staying ahead of production using ShipBob’s inventory forecasting tools — even as our order volume more than quadrupled in less than a year.”
Ryan Casas, COO of iloveplum
4. Analyse distribution management data
To improve and optimise your distribution network, you need the right systems in place to collect and analyse supply chain data.
By optimising everything from inventory turnover rate, warehouse allocation, and how much inventory on the SKU level is currently available at each location, you can gain insights into how to best distribute product and optimise inventory throughout your network.
For instance, ShipBob’s merchant dashboard offers insights into various distribution metrics, including how much you can save on shipping costs if orders were fulfiled at a different location within ShipBob’s network.
This insight can help you allocate inventory in distribution centres that are closest to where your customers lives to reduce shipping costs and transit times.
“We love that ShipBob actually operates its fulfilment centres — they know their operations and they are very clear about it. ShipBob having multiple locations was also huge for us. Keeping our inventory in Chicago and Los Angeles has brought cost savings since we ship from the locations that are closest to the customer.”
Courtney Lee, founder of Prymal
5. Increase profit margins
To scale back on operational expenses, having enough visibility into operations (so you can optimise your distribution strategy) can significantly save on costs. By simply utilising more locations (most likely, of a 3PL’s) to store inventory can help you save on shipping while meeting customer expectations.
For instance, optimised inventory distribution has proven to help online retailers:
Other ways you can improve profit margins through optimised distribution is by partnering with a 3PL like ShipBob that offers multiple locations across the globe and fulfilment services. That way, you can spend less time on logistics while reducing fulfilment costs.
“ShipBob has been the perfect partner. Their speed to scale and fast pick, pack, and ship process has been seamless, as our business grew 1,200% in a couple of weeks.”
Andrea Lisbona, Founder & CEO of Touchland
6. Faster delivery options
70% of US customers will choose a brand over a competitor if they provide more delivery options.
With an established distribution strategy, you’re able to offer better shipping incentives for your customers.
For instance, storing inventory closer to your customers saves on shipping costs while speeding up transit times. Therefore, you can offer customers incentives like 2-day shipping or free shipping with a required minimum cart value.
“We offer free shipping on orders over $25. Because our products are low-cost, it’s also important that shipping costs are low. We started in ShipBob’s east coast fulfilment centre, which was local for us.
We have since moved to a more central fulfilment centre location in Chicago to improve transit times and shipping costs.”
Manuel de la Cruz, CEO at Boie
Top 5 distribution management softwares
As ecommerce continues to grow, the standards set on fast, affordable delivery and customer expectations become higher.
There has never been a greater need for supply chain agility, which means developing a flexible distribution strategy is key.
Fortunately, there are several distribution management solutions on the market to help online brands optimise distribution, so they can save on costs while meeting customer expectations..
Some of the best distribution management software include:
- Infor M3
- DEAR Systems
- Sage 100 Cloud
Below provides a high-level overview of the different solutions and the features they offer:
Distribution Management Software
Overview of Features
|Sage 100 Cloud|
Distribution management challenges & disruptions to prepare for
Supply chain planning and designing can be considered a success only if it includes contingency plans to combat unexpected situations.
Product and buyer disruptions, and economic and environmental challenges can impact distribution at any time.
Below offers an overview of common distribution management challenges and how to better prepare for the unexpected.
Unpredictable weather conditions
Be it devastating floods or forest fires, to torrential rain and heavy snowstorms, climate change is causing a lot of unpredictable weather incidents across the globe. This can affect your inventory stocking and delay your delivery services.
One way to reduce the risk of bad weather conditions is to utilise multiple locations to store inventory in. That way, if one warehouse or fulfilment centre must close down due to bad weather, then items can be fulfiled at a different locations.
The COVID-19 pandemic resulted in:
- A sudden scarcity of raw materials, which delayed the work-in-process phase
- An influx in demand, causing stockouts of essential items
- Warehouse closures
- Shipping delays
- Several other issues that caused supply chains to slow down or halt all together
What the pandemic taught the ecommerce industry is that building a resilient supply chain should always be a number one priority. To build resilience, visibility and transparency are key.
The more insights you have on day-to-day operations, the more proactive you can be to respond to disruptions and keep your supply chain running.
Diversifying your distribution strategy is also important, especially when it comes to location. Not only does inventory distribution save on shipping costs and speed up delivery times, but it also can be saving grace in case one location must shut down for any reason.
Shipment issues or delays
During the pandemic, many major couriers were at full capacity and struggled to deliver a higher than usual volume of packages on time.
Through shipping issues and delays can occur at any time, it can be wise to diversify your courier partners and work with a mix of both major and regional couriers. That way, you have more shipping options in case a courier is suffering from delays.
For instance, since the beginning of the pandemic, ShipBob continues to share weekly shipping courier data, so online brands have more visibility into how major couriers are performing to proactively communicate any potential delivery delays with their customers.
Supply chain shortages
Raw material shortages or manufacturing delays can cause major disruptions in your supply chain. The best way to combat supply chain shortages or delays is to partner with multiple suppliers or manufacturing options.
This ensures that you are not left at risk or without replenishment when your primary supplier is unable to deliver during shortages, shutdowns, or trade restrictions.
How ShipBob’s distribution management system works for ecommerce retailers
ShipBob is a best-in-class 3PL that provides the infrastructure and technology to enhance your distribution management strategy.
ShipBob’s warehousing and distribution services improve the ecommerce distribution process, including receiving inventory, real-time inventory tracking, fast fulfilment, and automated shipping.
By partnering with ShipBob, you get access to a global fulfilment network, technology, and premium customer support to help you optimise your supply chain and improve your logistics operations. Some supply chain initiatives that ShipBob can help you improve include:
- Tracking inventory in real time throughout the supply chain
- Identifying an ideal product allocation model to optimise inventory distribution
- Offering negotiated shipping discounts with major and regional couriers
- Expanding your customer reach with an international fulfilment network
- Improving operations with access to advanced data and analytics reporting tool
“We are very impressed by ShipBob’s transparency, simplicity, and intuitive dashboard. So many 3PLs have either bad or no front-facing software, making it impossible to keep track of what’s leaving or entering the warehouse.
On the supply chain side, I just throw in what we placed at the factory into a WRO in the ShipBob dashboard, and I can see how many units we have on-hand, what’s incoming, what’s at docks, and so on. I can see all of those numbers in a few seconds, and it makes life so much easier.”
Harley Abrams, Operations Manager of SuperSpeed Golf, LLC
To learn more about how ShipBob can improve your distribution strategy, click the button below to start a conversation with our team.
Distribution management FAQs
Here are the top asked distribution management questions:
What are the 4 channels of distribution?
In order to grow customer reach, manufacturers funnel their goods through distribution channels such as:
- Ecommerce / DTC
Why is distribution management important?
The goal of distribution management is to keep inventory moving throughout the supply chain. How well distribution management is executed impacts profit margins and how fast a brand can grow. For instance, if you’re overspending on storage, then you might have accumulated too much deadstock. Or, if you’re not replenishing inventory fast enough, then it can lead to loss of sales from items being marked as out-of-stock.
What are the objectives of distribution management?
Ever since the pandemic, customer expectations of ecommerce have gone through the roof. Effective distribution management can help you consistently meet such expectations by fast-tracking distribution and order fulfilment. And it helps save costs and energy spent by responding quickly to market seasonality and increasing profit margins by analising distribution management data.
What are the major issues in distribution management?
A major issue in distribution management includes not having enough visibility into day-to-day operations. Without the necessary data and information to forecast demand, understand where sales are coming from, or know how to optimise inventory storage, it can be a challenge to make informed decisions that optimise distribution.
Can distribution management be outsourced?
Yes! An outsourced supply chain tends to be much more effective and efficient, which ultimately leads to a better customer experience and profitability. For instance, many fast-growing brands work with a distribution partner like ShipBob, so they optimise distribution, reduce risk, save on costs, and speed up transit times. This also saves ecommerce businesses time by outsourcing fulfilment, so they can spend more time revenue-driving initiatives.